Category: 3D Printing Systems

Jay Leno and Team Put 3D Systems End-To-End Manufacturing Technologies to the Test

Reverse engineering software from 3D Systems Geomagic enables recreation of obsolete automotive part. 3D Systems Manufacturing Services allow rapid creation of precise, discrete parts

The Breakdown:

CHALLENGE


Find and fabricate replacement parts for classic and hand-built cars, some of them more than 100 years old, using advanced scanning and 3D tools.

SOLUTION


Using a Faro scanning arm and Geomagic Design X, and 3D Systems On-Demand Parts Manufacturing Services, produced SLS parts in Duraform HST Nylon material.

BENEFIT


The retrofit parts from 3D Systems fit perfectly, and the increased strength of the SLS-printed parts means that it will be harder to break them going forward.

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Metal Technology (MTI) forges new path with metal 3D printing and English Racing

Produced unique on-engine 3D printed metal under-pulley gear within 1 day, and was on the race car engine for testing 3 days later to go on and win races

The Breakdown:

CHALLENGE


Rapidly produce an innovative and critical race car engine part without relying on costly casting and tooling processes

SOLUTION


Pro X DMP metal 3D printing enabled rapid production of a new under-pulley gear without waiting for tooling or having costly production processes.

BENEFIT


Production of more complex part that would be difficult to produce using traditional methods, taking 1 day to print, saving thousands of dollars in the process compared to casting

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Thanks to 3DXpert, Direct Metal Printing Will Never Be The Same

Direct Metal Printing SolutionDirect metal manufacturing is a process of producing complex metal parts using a high-precision laser. Metal particles melt and mend to previously printed metal layers without the need for an adhesive component. Direct metal printing requires a different approach than 3D printing plastics and other materials.

The final result: the production of parts that can not be created using subtractive and traditional 3D printing technologies.

The absence of an integrated solution was just another layer of difficulty added to an already complex direct metal manufacturing process. In the past, work flow would be interrupted by the presence of several various software solutions to complete one project increasing the odds of an issue; that no longer exists with 3DXpert from 3D Systems.

“There’s never been this level of control in direct metal printing until now,” Matt Jones, Manager at Miller 3D, points out. “Before 3DXpert the user relied on STL file input and limited choices for support generation.”

3DXpert introduces control from design to manufacturing, an asset for users that provides flexibility and simplicity. Furthermore, integrating the entire process reduces the need for different solutions, optimizes and enables you to print quality parts, and shortens the project timeline.

“The fact that 3DXpert can import native CAD files gives the operator full CAD tools directly in the operating environment”, Matt explains. “Support generation tools make it easy to add, delete, create and unlimited amount of support geometries that minimize the efforts in post-processing.”

Also included in the integration solution is the ‘ideal mix’ of tools to automate repetitive tasks while continuing to control every detail of design and manufacturing. 3DXpert also gives ultimate control during the sintering process by allowing a designer to alter the laser parameters in different areas of the part to more reflect the true design intent.

Global support from 3D Systems and the production of quality parts manufactured in reduced time make 3DXpert an integrated solution for all industries.

Feel free to visit the original article by 3DSystems here. We’ve also put it below for your convenience.

 

1) Import DataVisualization of importing CAD and other 3D Models into 3DXpert

  • Import data from all CAD formats (B-rep, DXF, IGES, STEP, VDA, Parasolid (including binary), SAT (ACIS), STL and SAB), native read formats including PMI data (such as AutoCAD, Autodesk Inventor, CATIA, Creo Elements/Pro, Siemens NX, SolidWorks and SolidEdge) as well as virtually all Mesh formats.
  • Take advantage of continued work with B-rep data (solids and surfaces). Reading B-rep geometry without downgrading to mesh maintains data integrity including analytic geometry, part topology and color coding. This allows preparing the part for printing using history based parametric features.
  • Start working immediately with automated healing of both STL and B-rep geometry.

 

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